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Battery Enclosures

Battery enclosures are ideal storage solutions for many industries. They are designed to safely store energy for later use and are commonly used in electric vehicles, backup power systems, and renewable energy integration systems. This blog post will discuss battery enclosures, their different uses, and how Acro Industries, Inc. can fabricate custom solutions to meet specific customer needs.

About Sheet Metal Enclosures

Sheet metal enclosures protect critical components, parts, and wires from coming into contact with other machine parts while preventing exposure to volatile conditions, such as:

The fabrication process for sheet metal enclosures incorporates various tools and equipment, including:

• CAD design software
• CMM machines (coordinate measuring machines)
• CNC laser cutting/punch combination equipment
• CNC Metal folding machinery (manual press brakes and automatic panel bending equipment)
• Welding machines (including robotic welders)

Sheet metal enclosures typically include a malleable, durable metal like steel or aluminum to accommodate various custom design sizes and shapes. For instance, a battery enclosure designed for outdoor use may use weatherproof materials to provide ongoing protection from harsh conditions and extreme temperatures. Energy storage enclosures may also include additional layers of protection, depending on the application’s operating conditions, space constraints, and safety requirements.

Acro Industries’ Sheet Metal Forming Capabilities

At Acro Industries, Inc., we utilize our unsurpassed sheet metal forming capabilities to provide high-quality battery enclosures for a wide range of applications. Our top-notch welding services and metal forming machines, such as CNC brake presses and CNC laser/punch combination equipment, allow us to meet or exceed our customers’ expectations with every project.

In addition to top-quality fabrication services, we can also conduct leak-tight weatherproofing to prevent water intrusion into the battery enclosure and perform leak testing on the completed enclosure before shipping it to the customer. Our outside operations include painting and/or plating, with in-house secondary operations to incorporate additional features such as:

• Drawers
• Handles
• Hinges
• Latches
• Trays

All of our battery enclosures adhere to stringent industry safety standards and customer specifications regarding the following:

• Materials
• Dimensions
• Tolerances

We can also incorporate various safety features to ensure energy storage systems operate safely and efficiently.

Benefits of Enclosures from Acro Industries

• Enhanced safety. Battery enclosures from Acro Industries ensure a safer workplace environment by mitigating the potential risks associated with battery malfunctions. Their ability to prevent damage and contain spills makes them an effective energy storage solution for a range of industrial applications.
• Optimized longevity and performance. Regulating the temperature inside a battery enclosure is essential for proper performance. We can utilize temperature regulation systems to help maintain an optimal operating temperature, extend the battery life, and sustain consistent performance, especially in harsh climates where temperature fluctuations can affect the efficiency of the battery’s performance.
• Tailor-fit for specific applications. We can customize battery enclosures to meet the specific requirements of various applications and industries. For the automotive industry, this might revolve around efficient use of space and crash safety. In renewable energy systems, however, designs might need to account for ongoing weather conditions and ease of maintenance.

Contact the Experts at Acro Industries

With our vast resources and capabilities, Acro Industries, Inc. is able to fabricate a wide variety of sheet metal enclosures, from small enclosures similar in size to a desktop computer to enormous enclosures the size of a commercial refrigeration system.

Our quality processes guarantee the delivery of the right product at a competitive price, ensuring total customer satisfaction. Whether you are working within the trolley market, the electric bus market, or require a battery enclosure for a specialty project, we can help address your specific design challenges.

Our supply chain professionals work with suppliers in specific markets and select key resources for critical items, allowing us to realize the following benefits for customers:

• High-quality modules, assemblies, and systems
• Limited product launch cycles
• Reduced inventory exposure
• Lower, competitive cost solutions

Contact us today to learn how our battery enclosures can meet the specific demands of your next project, offering reliable protection in even the most complex applications.